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GS1000 crankshaft seal


Reinhoud

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Posted (edited)

Is there a trick / way to replace the crankshaft seal without unbolting the crankcases? And without damaging the seal? 

 

Thanks

Edited by Reinhoud
Posted

Not sure about the GS1000 but I have done this with a GSX1100 successfully. I think I drilled a small hole on the old seal to pry it out. Then just carefully tapped in the new one. 

Posted
34 minutes ago, Arttu said:

Not sure about the GS1000 but I have done this with a GSX1100 successfully. I think I drilled a small hole on the old seal to pry it out. Then just carefully tapped in the new one. 

Getting it out is not too hard, but when tapping the new seal in the coating of the seal comes of real easy... Like these seals are more tight then other seals..

Posted
46 minutes ago, Arttu said:

Not sure about the GS1000 but I have done this with a GSX1100 successfully. I think I drilled a small hole on the old seal to pry it out. Then just carefully tapped in the new one. 

Looked up the partnumbers, GS1000 and GSX1100 have the same oil seal.

 

How did you tap it in?

 

https://www.cmsnl.com/suzuki-gsx1100-1983-d-general-export-united-kingdom-e01-e02_model13730/partslist/FIG-10.html

https://www.cmsnl.com/suzuki-gs1000-1979-n-general-export-e01_model13512/partslist/FIG-08.html

Posted

Might have solved the problem.

Haven't taken it for a ride yet, but so far it looks good.

 

Made a tool so I can "press" it by using the crankshaft.

Lot of grease around the seal. Still looks like the rubber is stripped off of the seal, but a lot less.

 

 

T1.jpg

T2.jpg

T3.jpg

  • Like 3
Posted
3 hours ago, Reinhoud said:

Looked up the partnumbers, GS1000 and GSX1100 have the same oil seal.

 

How did you tap it in?

Can't remember exactly, it was few years back...

Btw, are you sure you have it there right way around? That was the reason why I had to take mine out. :P

Posted
14 minutes ago, Arttu said:

Can't remember exactly, it was few years back...

Btw, are you sure you have it there right way around? That was the reason why I had to take mine out. :P

 

I did wonder if this is the right way.. It always has been in like this..

Posted

I think it should be other way around but unfortunately I can't remember where I checked it from. Even the workshop manual doesn't tell that clearly. But for example in this picture it probably is other way around. If you take a close look on the seal you can see the lips are different compared to normal oil seals. Mine was weeping slightly when mounted wrong way. But if your's doesn't leak then there shouldn't be anything to worry about.

kuva.thumb.png.7ff8c341f9aeb40bb9ed5749c0ead8f9.png

Posted

I just looked in the Haynes for the GSX1100 / 1150 and that shows the metal centre of the seal facing out ie. opposite to how it is above. Not sure how different the GS1000 would be, if at all!

Posted
1 hour ago, Gixer1460 said:

I just looked in the Haynes for the GSX1100 / 1150 and that shows the metal centre of the seal facing out ie. opposite to how it is above. Not sure how different the GS1000 would be, if at all!

Yep, metal side out is how I think it shouid be. And how it seems to be in the manual pic above.

  • Like 1
Posted

It's not leaking anymore.

 

I was in doubt about the way it should go in, with the metal side out there's also a bigger chamfer, and indeed, the spring is usually on the oil side..

  • Like 2
Posted
On 2/16/2022 at 9:33 PM, Arttu said:

Yep, metal side out is how I think it shouid be. And how it seems to be in the manual pic above.

Those small ridges on the seal face should lay against the crankshaft bearing. Then the seal is deep enough in the engine block.

When installing the seal in the engine block, put slightly rtv-silicone on the outer edge of the seal.

Posted

EF9E4934-5618-4C89-BDAB-0E8565BCA5CD.thumb.jpeg.479ef046f47fa2e671d772bafb7d55e5.jpeghi I’m new to this forum, just stripped this 2 weeks ago the engine hasn’t been stripped before and that’s as it came out of the casing, hope it’s some help (it’s a gs1000 1982)

  • Like 2
Posted (edited)

that seems strange ?  i thought the 4 raised bits on the seal would go against the bearing !!!!!

looking on the parts diagram though it looks right :tu 

Edited by TonyGee
Posted
19 hours ago, Macam said:

EF9E4934-5618-4C89-BDAB-0E8565BCA5CD.thumb.jpeg.479ef046f47fa2e671d772bafb7d55e5.jpeghi I’m new to this forum, just stripped this 2 weeks ago the engine hasn’t been stripped before and that’s as it came out of the casing, hope it’s some help (it’s a gs1000 1982)

The seal was in my engine like that too

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