Sten Posted March 27, 2020 Posted March 27, 2020 Just sharing a couple of before/after pics of the GSX motor before it goes back into the frame this weekend. This was taken in November last year; the bottom end wasn't too bad but check out that cam cover - what a mess eh. It's a common problem on these bikes; seen a few on Eblag that have had just the top ends resprayed. After a few hours graft with a rotary wire brush and some scotch-brite pads; followed by a good degrease with some isopropyl alcohol I had kicking around. That blue 3M tape you see blanking off the ports e.t.c. is the dogs bollocks; even the wire brush barely scuffed it and as it's waterproof, it stood up to the degreasing - highly recommended. Cut a piece of thin plastic sheet to shape and stuck it over the gigantic alternator hole with some silicone sealer. Et voila!, one 1998 GSX motor looking a whole lot better than it did before. My only minor gripe concerns the front of the crankcases where if you look real close, you can see what appears to be tiny white spots; this is spatter from the casting process that wasn't cleaned-up at the factory - tut, tut. Wish I'd noticed this beforehand but nevermind; it'll at least do me until the bigger engine Wraith suggested comes along Oh and the paint is PJ1; chosen mainly because the engine paint I normally use is only available in gloss black and I wanted some colour contrast between the engine and the bike's (gloss black) bodywork - the PJ1 is more of a satin charcoal grey and not a million miles from the original. Cheers folks 10 Quote
Lachie04 Posted March 27, 2020 Posted March 27, 2020 Like a bought one but better That's some serious oxidation well done 1 Quote
Sten Posted March 27, 2020 Author Posted March 27, 2020 2 hours ago, Swiss Toni said: What a difference! Good job! 1 hour ago, wraith said: Looks good Two OSS thumbs-ups; that'll do for me!, thanks fellas. Should be lots of fun wrestling this into the frame tomorrow, the removable cradle should help though. After getting all the mounting bolts torqued up, the new exhaust studs will go in. Next week I'll be dropping the front end (again) as it was only fitted to move the bike out of the way during painting. Got the legs rechromed recently by Dynasurf who did a bloody good job; rebuilt the forks with fresh seals, upper bushes and decent oil. The previous owner had an advisory for steering head bearings on the last MOT so I've bought some SKF taper rollers to replace the genuine jobbies. Can't wait to get the front end back in cos' then things will really start coming together 1 Quote
Sten Posted March 27, 2020 Author Posted March 27, 2020 26 minutes ago, Lachie04 said: Like a bought one but better That's some serious oxidation well done Thanks mate, that comment makes all the graft worthwhile Too right about the corrosion; I've seen better engine paint on 34 yr old slabbies Quote
Sten Posted March 29, 2020 Author Posted March 29, 2020 3 hours ago, IceKat said: Great result Thanks fella, always good to get to this stage of a build with the motor painted. Not easy getting the lump into the frame on me own though; I now have more blisters than a schoolboy with a free subscription to pornhub lol Quote
Bigdez33 Posted January 20 Posted January 20 Hi @Sten, sorry to be a pain mate but could you send a link to that colour of paint please I cant find it. thanks Dez. Quote
Wagola Posted January 20 Posted January 20 @Bigdez33this one I think www.mandp.co.uk/products/pj1-satin-black-engine-and-case-paint-400ml-522877 1 Quote
Bigdez33 Posted January 20 Posted January 20 18 minutes ago, Wagola said: @Bigdez33this one I think www.mandp.co.uk/products/pj1-satin-black-engine-and-case-paint-400ml-522877 The one @Stenused is silver is it not? I found the black one but can’t find the dark silver one mate, cheers. Quote
Bigdez33 Posted January 20 Posted January 20 Got the same issue on this lump and it needs a refresh. Quote
Upshotknothole Posted January 20 Posted January 20 4 hours ago, Bigdez33 said: Hi @Sten, sorry to be a pain mate but could you send a link to that colour of paint please I cant find it. thanks Dez. Unfortunately they haven't been on the site in almost 5 years so I don't think they're gonna be of much help. Quote
Wagola Posted Thursday at 11:14 AM Posted Thursday at 11:14 AM On 3/27/2020 at 7:56 PM, Sten said: Just sharing a couple of before/after pics of the GSX motor before it goes back into the frame this weekend. This was taken in November last year; the bottom end wasn't too bad but check out that cam cover - what a mess eh. It's a common problem on these bikes; seen a few on Eblag that have had just the top ends resprayed. After a few hours graft with a rotary wire brush and some scotch-brite pads; followed by a good degrease with some isopropyl alcohol I had kicking around. That blue 3M tape you see blanking off the ports e.t.c. is the dogs bollocks; even the wire brush barely scuffed it and as it's waterproof, it stood up to the degreasing - highly recommended. Cut a piece of thin plastic sheet to shape and stuck it over the gigantic alternator hole with some silicone sealer. Et voila!, one 1998 GSX motor looking a whole lot better than it did before. My only minor gripe concerns the front of the crankcases where if you look real close, you can see what appears to be tiny white spots; this is spatter from the casting process that wasn't cleaned-up at the factory - tut, tut. Wish I'd noticed this beforehand but nevermind; it'll at least do me until the bigger engine Wraith suggested comes along Oh and the paint is PJ1; chosen mainly because the engine paint I normally use is only available in gloss black and I wanted some colour contrast between the engine and the bike's (gloss black) bodywork - the PJ1 is more of a satin charcoal grey and not a million miles from the original. Cheers folks According to the original post the colour finish is 'satin charcoal grey' not quite silver. But not black either ! Quote
TraxX Posted Friday at 05:03 PM Posted Friday at 05:03 PM didnt want to open an extra topic for this ... has anyone of you sandblasted an assembled engine ? I mean if you seal everything proper why should there be a problem? Take out the cams, close everything with bolts, Plugs and play dough. btw always painted my engines with either VHT Engine Enamel or just plain 2k paint. Always came out allright but would prefer a 2k, as its more resistant to fuel. Quote
Bigdez33 Posted Saturday at 09:57 AM Posted Saturday at 09:57 AM 16 hours ago, TraxX said: didnt want to open an extra topic for this ... has anyone of you sandblasted an assembled engine ? I mean if you seal everything proper why should there be a problem? Take out the cams, close everything with bolts, Plugs and play dough. btw always painted my engines with either VHT Engine Enamel or just plain 2k paint. Always came out allright but would prefer a 2k, as its more resistant to fuel. Hi mate, I have been asking around the central belt for a while now and the companies I have asked all said no, the reason they say and quite rightly is they won’t take the risk as they say the blasting media will get in the engine somewhere. That said my mate got his Vapour Blasted but the garage doesn’t do it anymore so it’s wire brush action for me! And I still can’t fine the charcoal satin paint in the picture above!?!?! Quote
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