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The Charging Mod Illustrated


Crass

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Posted

IMO a volt meter won't do much to indicate charging problems as a battery will show 12v till it's pretty terminal. My preference would be an ammeter as it will show discharge instantly or monitor charging and electrical usage.

  • 2 weeks later...
Posted

So would this problem cause the red wire from the alternator to get very hot at times?  Mine has never cooked a battery and seems to charge fine but the red wire has been hot enough to melt its insulation, will this mod cure it or do I have some other problem? 

Posted

First thing do is follow what I've said and check voltage at battery, if really high that could be reason. 

Bare in mind wiring that old you probably got weak cable breaking down or bad connections causing high resistance, which would probably be best guess,but every bike different. They all old and depends on how well they been maintained. 

  • Like 1
Posted

Thanks guys , I'll dig a little deeper, stripping back some of the cables they're good so far, I expected the strands to be green or black with age but they're clean , would have been easier had I not wrapped the loom in self amalgamating tape some years back..... 

  • 2 years later...
Posted

Going to be doing this over winter, as my charging voltage is reading 14.2 to 14.3v at 3000 rpm

But can this be done with a bandit loom? 

With the bandit having the 6 wire ignition switch with the diode thing in it? 

Posted

Ignition switch feeds power on wire to alternator, its all same. All you need is switched positive to fire relay. Try just cleaning all connectors first and check you actually have voltage drop on this wire to alternator first. Dont go straight in without doing maintenance.

  • Like 1
Posted
16 hours ago, wraith said:

Going to be doing this over winter, as my charging voltage is reading 14.2 to 14.3v at 3000 rpm

What's wrong with that? Compared to some others I've seen its about spot on, it'll keep battery well charged but not over-charged!

  • Like 1
Posted
1 hour ago, Gixer1460 said:

What's wrong with that? Compared to some others I've seen its about spot on, it'll keep battery well charged but not over-charged!

Think it's time for a new battery, it reads good but very quickly runs down when starting the bike.

Starter motor seems fine to.

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