CockneyRick Posted June 4, 2017 Share Posted June 4, 2017 1127 Teapot lump, went to trial fit the gear linkage & the shaft moves in & out by about 1cm! When pulled out the outer circlip sits this far from the casing hole but can engage gears. If i push it in so the circlip sits up agains't the seal, then it won't select gears! Certainly don't feel right to me? Any ideas peeps, as if it moved in while moving, i'd lose the ability to change gear! Quote Link to comment
dupersunc Posted June 4, 2017 Share Posted June 4, 2017 The only thing that can cause that is if the circlip isn't located it's grove properly. circlip grove is 47mm from the end of the shaft. Quote Link to comment
CockneyRick Posted June 4, 2017 Author Share Posted June 4, 2017 I will check tomorrow, just assumed it already was! It appears to have some kinda washer, i guess the seal is behind that? Cataracts mean i cant see shit!!! Quote Link to comment
dupersunc Posted June 4, 2017 Share Posted June 4, 2017 Yep, Seal, washer, circlip. Quote Link to comment
CockneyRick Posted June 5, 2017 Author Share Posted June 5, 2017 (edited) Def wasn't locaated! However, shaft won't come out far enough now to put a new circlip on, any suggestions?And i can't engage any gears either? Edited June 5, 2017 by CockneyRick Quote Link to comment
Duckndive Posted June 5, 2017 Share Posted June 5, 2017 (edited) pull the clutch cover off the quadrant on the other end just needs engaging to the shift drum properly ....... http://www.alpha-sports.com/suzuki_parts.htm?fpg=/supr/1990 GSXR1100/34.htm Edited June 5, 2017 by Duckndive 1 Quote Link to comment
CockneyRick Posted June 5, 2017 Author Share Posted June 5, 2017 Lost me there, clutch cover & all the plates removed. Inner & outer baskets still in place cos i don't have a big enough socket for the inner basket nut! Quote Link to comment
Duckndive Posted June 5, 2017 Share Posted June 5, 2017 you can see it with the clutch still in Quote Link to comment
CockneyRick Posted June 5, 2017 Author Share Posted June 5, 2017 Ok, i'll look tomorrow as i've locked up now. Cheers Quote Link to comment
CockneyRick Posted June 7, 2017 Author Share Posted June 7, 2017 (edited) On 6/5/2017 at 5:43 PM, Duckndive said: you can see it with the clutch still in Can you tell me where the gearshaft & end pawl would locate? Plenty of options to put it in wrong tooth! Edited June 7, 2017 by CockneyRick . Quote Link to comment
dupersunc Posted June 7, 2017 Share Posted June 7, 2017 You can see the 2 tangs on the return spring (on the back of the toothed part of the selector shaft). They should go either side of the pin on the casing, they are currently both below it. Locate the spring correctly and you'll be good. Quote Link to comment
CockneyRick Posted June 7, 2017 Author Share Posted June 7, 2017 got the basket off to make things easier! Just shoved it in as you see it, so not guaranteed right place? Quote Link to comment
CockneyRick Posted June 7, 2017 Author Share Posted June 7, 2017 Having done a root about, i believe this is the way to realign it, every point centred! Can anyone confirm so i can put it all back together? 2 Quote Link to comment
ktalgsto Posted June 13, 2017 Share Posted June 13, 2017 it looks right ,but always check , my bike had a mark on both parts in the center, I cant see on your , good luck. 1 Quote Link to comment
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