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Jonny

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Posts posted by Jonny

  1. 27 minutes ago, gorbys said:

    I do have another set of cv carbs on the shelf from the older gs850, but they are in no shape to be run as they sit now. They need a complete overhaul. Maybe I should just order some parts and get to work on them.

    They weren't ultrasonic cleaned as my cleaner is dead (just ordered parts to repair it though). But all the jets are new, and I made sure to blow brake cleaner through all the circuits to check that they where open. Which they all where.

    I also posted about this in a classic motorcycle group on facebook over here and one guy replied that he had a 82 1100 gsx that would behave exactly the same! And his problems disappeared after refitting the original airfilter box. I don't have the standard box, is there some other way to simulate this? Socks over the air filters? Sponges inside? Taping off a portion of the inlet??

    I've heard many stories of bikes running poorly with pod filters (espceially single pods), but not at idle. The draw is so low it shouldn't matter. Plus there's no airflow issues because you're stationary at idle. I run an 1100EFE motor in a GS750 frame and also use K&Ns (twin ovals) and have never had an issue like this.

    Maybe the guy with the 82 GSX hadn't rejetted the carbs to run without the airbox...

    What are you using to balance them? Might be worth putting some gauges on when it's doing this and see if one carb is dropping when warm.

     

  2. This doesn't sound to me like an issue caused by compression.

    If it were me, I'd try another set of carbs on it first. Sounds like you've already done all the things that would idenitfy the usual issues. If it works with different carbs, you know it's the carbs. You might have some sort of blockage in one of the fuel circuits responcible for idling. It take it you have completely striped and (ultrasonic) cleaned the carbs?

  3. I have 400 Blandit clocks on an EFE-powered Gs750, but replaced the speedo with a GPS unit. I’m guessing your question is about how to fit the speedo drive on the GSX sprocket cover?

  4. On 4/16/2024 at 10:19 PM, Matt-Man said:

    I’ve done this conversion a few times into TL1000’s which run the same wheels as the Busa.

    Theres 2 types of OZ wheels.  The Gen 1 Forged OZ wheels have a narrower hub which is the same width as the Brembo Wheels.

    The Gen 2 OZ wheels have a stamped Rim with EVO written into them.

    Beware. There are also some Aprilia wheels that look like the OZ wheels but are cast alloy and not forged. They have then word Aprilia cast into them so ignore the OZ decals and look for the castings. OZ wheels have the word OZ stamped into the recess on the hubs.

    Borh wheels run 25.0mm ID bearings and the front can be made to fotttje TL/ Busa with 2 x spacers that recess into the wheel.

    You will need to shim out the discs as on the Gen 2 wheels the hub is a lot narrower. The Aprilia discs are offset where as the Busa / TL discs are flat. RSV / RSVR and RSV4 front discs are all the same so any will do.

    Gen 2 wheels need 2 x 2.0mm shims

    Gen1 and Brembo 5 spoke wheels need 3.5mm per side (irrc)

    Rear is a little more complex-

    Reay wheel bearings in the Busa are 28mm and 25mm on the Aprilia.

    No bearing swap is available so you need to shim the axle where it passes through the swingarm and the chain adjusters.

    A 2006 ZX6R axle is the right size.

    You will need to do  525 chain conversion or get Talon to do you a special rear sprocket in 530.

    You also need the complete rear braking system too. Caliper and Hanger.

    You need a custom spacer to the sprocket side and a 2.5mm spacer that fits between the swingarm and the caliper hanger….

    I cut the caliper hanger down and use the Swingarm bobbin mount to fit the beak torque arm on the TL’s but the Busa shouldn’t be much different.

     

    good luck IMG_8773.thumb.jpeg.2986ad163ae0d36d414eae4120d1cf13.jpegIMG_9199.thumb.jpeg.9c10467173538331821248557aac4eb4.jpeg

     

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    Thanks for this info. Super helpful! I have copied and pasted it so I can find it later. (y)

  5. Hi there,

    Quick one: I am running an EFE motor with non-standard clocks and no longer have the oil temp gauge in the cluster. I want to add one and was wondering if I can connect any electric temp gauge to the EFE sender or if the senders work differently. ie I need to match the sender to the gauge?

    Thanks,

    Jon

  6. On 8/20/2023 at 1:37 AM, Digs said:

    I fitted a k3 arm to my 7/11 build, but I designed the linkage from scratch around 3d scans and simple BREP models of the frame and components. In the end I used a Showa BFRC shock from a 2018 gsxr 1000r as I had some fouling issues with my original bmw shock and then other issues with the Kawasaki shock... But, there are definitely other ways to do it and achieve similar results.

    If you want minimal modifications the big thing you need to do - to make your life easy - is replicate the lower shock mounting position. The original lower mount location will make your life a nightmare if you try and use it.  Also - as mentioned above by @Upshotknothole- the top shock mount needs to come out a fair way. You can get ballpark for this with a decent side elevation photo of the bike. 

    Definitely check out @davecara’s thread too, he’s put a lot of good info up and done alot of the hard work.


    Food for thought:

    You need to work out the motion ratio you’re aiming for. 

    You need to make sure the mounts you make can take the loads applied (they’re big) 

    what’s your static swingarm angle? 

    How much sag will you have? 

    Does the shock you are planning on using have the correct spring rate? 

    Are you getting the shock revalved? 

    The k3 swingarm has a 28mm axle, what wheel are you using? 

    it’s also a good idea to test the range of motion without the shock spring, helps you spot potential issues before finding out about them while riding. 
     

    light reading: 

    http://www.promecha.com.au/leverage_linkages.htm

    https://www.datamc.org/data-acquisition/suspension-data-analysis/anti-squat-geometry/

    technical reading:

    https://link.springer.com/article/10.1007/s11081-019-09475-w

    Couple of useful diagrams:

    IMG_3947.thumb.png.7e4d5469fe878653cfb57c323882f654.png

    IMG_3944.thumb.webp.15ab52f609e1e5f1848301595533d410.webp

    books that might help: 

    https://www.classicbikehub.uk/News/article/motorcycle-modification-keeping-your-project-safe

    https://books.google.co.uk/books/about/Motorcycle_Handling_and_Chassis_Design.html?id=84hF-qoR5I8C&printsec=frontcover&source=kp_read_button&hl=en&newbks=1&newbks_redir=0&gboemv=1&ovdme=1&redir_esc=y#v=onepage&q&f=false
     

     

     

     

     

     

     


     

     

    Just to add to the reading list, I can recommend Motorcycle Tuning: Chassis by John Robinson. It's like my Bible.

    https://www.amazon.co.uk/Motorcycle-Tuning-Chassis-John-Robinson/dp/0434917249

     

    • Like 1
  7. On 10/27/2023 at 9:13 PM, DaveWhisper said:

    Thanks, I’ll have a look into that.

    it’s a Koso Rx52 gps

    rev counter seems fine but the speed goes up and down with the bike sitting still.

    Ive found a manual for it online but haven’t had a look yet.

     

    I’d try taping the pick up to the top of the seat, or somewhere where it is not enclosed, and take it up the road. You’ll know then if it’s a location issue with the pick up or not.

  8. 7 hours ago, Dezza said:

    One of the carb rubbers should have a take-off for the vacuum for the OEM fuel tap. The take-offs on the carbs are for connecting your Carbtune when balancing the carbs. Be carefull faffing with these as they break easily. The top breather thingy would have a hose connected with the other end going into the airbox.

    I have an 1100L and the vacuum take off comes from carb 2. I thought they were all done like that?

  9. On 2/20/2023 at 1:32 PM, Mike711 said:

    I had a 1000 motor in my 750 then swapped it to an 1100ET & can confirm the head & barrels can be removed in situ without touching engine mounts.

    GS1100 2022.jpg

    Really? That’s interesting because I have an 1100ef motor in a ‘78 750 frame and the engine has to come out to take the heads off. It’s about an inch too short on clearance.

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