scott-s Posted July 13, 2019 Posted July 13, 2019 I have a set of BST-36 carbs from a '96 GSX-750F. The throttle cable seems to have a little too much play in it, even when the slack is taken out. I'm used to seeing two lock nuts on the cable at the carb end. I tried slipping one over the end of the cable but it won't fit over the barrel. I also looked at the diagram and it only shows one nut. There is a place on the carb rack for the nut to be held captive. If I try to back out on the large adjuster nut at that end, then the cable is loose at the carbs. What am I missing here? Also, where does the fuel line attach? There are four T fittings. The top two are obviously vents. At first, I thought that the fuel line went on the two lower Tee's, but the diagram shows them as open vents. The diagram shows a line attaching to the RH side of the carbs. I see a barb there. That line has a TEE in it also and just seems to dead end on the diagram. How, exactly, do these carbs get fuel? Quote
Gixer1460 Posted July 13, 2019 Posted July 13, 2019 The lower tee's are the fuel supplies to the float bowls - the hoses are indicated on the tap drawing (doh - sensible place!) You have two supplies from tap or if tap has one outlet just run to another tee and split to two. Does the carb cable mount have a thread in it or plain hole? If threaded then screw in cable adjuster and lock with single nut? Usually only double nut if a plain hole ie. one below and one above. Quote
scott-s Posted July 13, 2019 Author Posted July 13, 2019 The carb cable mount is just a plain hole. There's a "cross bar" that the entire rack mounts to. On the underside of that rack is a countersunk hole in the shape of a nut. To hold the nut captive. To get the cable tight at the carbs, I had to screw the larger barrel type nut all the way in. The throttle works OK, but I can roll it forward and the end of the sheathed cable will slip out of the holder at the handle bar end. It's **almost** adjusted correctly, but not quite. Fuel tap only has one outlet, so I'll have to get a T. What are #16 and #21 in the diagram? Vacuum for the petcock? If so, I guess I need to find a nipple for the outside of #4 carb. And while we're at it, how do you vacuum sync these carbs? I don't see a place to hook up gauges. Quote
Gixer1460 Posted July 13, 2019 Posted July 13, 2019 I believe the diagram shows vac hoses that would connect to a vac powered emissions system (limited market fitment) whereas most will have a single line to the vac. fuel tap? The carb tops have a bung covered spigot - front / right on each usually for vac. sync'ing. Quote
scott-s Posted July 13, 2019 Author Posted July 13, 2019 Ah, I see... I saw those before but I thought they were hard plastic. Just went out and squeezed one and I see that is indeed rubber. Quote
scott-s Posted July 13, 2019 Author Posted July 13, 2019 I guess I still need to check that #4 carb body. See how the #16 hose attaches? Need to make sure that's not open to a vacuum leak. Quote
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