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kiwisuzuki1100nz

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Posts posted by kiwisuzuki1100nz

  1. 7 hours ago, Gixer1460 said:

    I thought they were HD types from 1st photo - 2nd shows they are std waisted types - so stick with std torque figures! If they were HD then a single replacement would be ok but as i've only ever replaced std with HD I don't know about a std single replacement - should be ok though. I think i'd be checking the rest and then be prepared for others to let go!

    Re. over torque - heavy nitrous and / or multiple bar boost requires more clamping pressure.

    With an 1109 wiseco piston kit lifting compression to 12:1 will standard studs be ok or should I look at the APE studs?

  2. 7 hours ago, Gixer1460 said:

    First off 27 ftlbs is no way near enough to snap a HD stud - unfortunately I guess this one was defective or if second hand / used, then already stretched beyond its tensile limit - i've taken these to 60lbs although more usually 45lbs!

    Whilst your noted method is unusual it could work but you have to protect from metal shavings from the stud being clamped to undo, escaping into the crankcase. I'd use plenty of cloth or paper towel to catch anything. Problem occurs if there is damage to the crankcase threads ie. cross threaded - then a full strip is inevitable!

    Would you recommend replacing them all or is only changing a singe stud ok? I have nightmare visions of breaking studs at the crankcase.

    In you experience are they bloody difficult to remove or relatively easy and what technique do yo use?

    45lbs? I thought the max was 29ftlbs what had you done that required a 45lbs torque?

     

  3. Damnit just finished fitting my new 1109 pistons and was torquing down the cylinder head and a stud snapped. So many levels of pissed off right now.

    I torqued it down following the tightening pattern in stages as per the manual and stamped number on the head.  Max of 29 fl ilbs so set 27.

    What have a screwed up? What can I do next time to not have this happen again?

    The stud snapped just below the top thread after the radius curve to standard stud diameter. Any suggestions on how and the best easiest way I can remove the stud?

    Can it be done without stripping the engine fully down again i.e. removing the engine block

    Was thinking maybe I can lift the block up enough to get something on the stud to loosen it without removing the pistons from block.

    FAAAAAaaaaark

     

     

    20191214_154836.jpg

  4. ok thats not so bad and thanks!

    I assume sump pan swap means fit the 1052 sump pan on the 1127?

    Are the exhaust port centres the same? i.e. my current 87 headers should just bolt in

    Can you elaborate on the single ignition pickup? Is that the signal generator under the right side engine cover?

     

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