Martin Whelan talks us
through his fitting of a GS 1000 (8 valve) engine into a GS 750 frame...to
start with...
[Full Picture now supplied, see update below...!!!]
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Please find
enclosed photos of my bike and attached specification sheet. The bike
is a Suzuki GS750 fitted with a GS1000 engine and other modifications.
(See spec sheet for full details.)
I bought the bike 3 years ago as a standard Italian import 750. After
6 months use I decided to fit the 1000cc engine in the search for
more grunt. I was told the engine would drop straight in but had to
make up new mounts. At the same time I fitted GS1000 forks (2mm wider)
which entailed mating the 1000 triple clamp to the 750 stem, and a
1000 rear wheel for the wider tyre.
I then rode the bike as it was for 6000 miles to bed everything in,
and was pleased with the result.
At Christmas 1998 I decided to carry out a quick cosmetic 'tart-up'
but this became a 2 year full restoration, as they do! Great attention
to detail was paid and any part that was in debatable condition was
either replaced or fully refurbished.
As an ex-RAF engine and airframe fitter currently employed as an engineer
in the semi- conductor industry I was fortunate to be able to do most
of the work myself, except the specialist engine work and the painting.
I replaced most of the fasteners with stainless steel and made a new
wiring loom myself.
In October 2000 I was ready to start her up after hundreds of hours
of work, so there was much joy as you can imagine when she started
first press of the button. Since then I have completed running her
in despite the floods, although my second bike (a VFR750) has taken
over my journey to work for the duration of the salty months.
However this bike is built to be ridden and will be doing the daily
50 mile return trip as soon as the spring arrives. It is great to
ride, being particularly grunty as a result of fitting the Wiseco
1085cc piston kit. The handling is fine for a bike of this era and
the main weak point (the poor front brake) has been eliminated by
the fitment of Harrison Billet calipers - not cheap but worth it.
Top speed is about 140 mph on slightly raised gearing and fuel consumption
is about 45 mpg. Incidentally the airbox is a 750 one but the same
box was used for the GS1000G Shaftdrive, and as power on my bike is
about 5 bhp up on standard I reckon it must flow OK.
Total cost was about £3000 but I didn't do it for a profit. Anyway,
if you consider that a new 1200 Bandit would cost over £5000 then
I know what I would rather have.
Hope this is of some interest.

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Martin Whelan's
GS750/1000 --- Specification.
Frame: 1979 GS750, standard.
Engine: GS1000E, Wiseco 1085cc kit, 3 angle valve seats, rebuilt crank,
reground cams, Dyna S coils and ignition, Vance and Hines exhaust
system, 28mm carbs and GS750 airbox, main jets raised 2 sizes. Homemade
engine mounts.
Suspension: GS1000 37mm forks with Progressive Suspension springs
mated to GS750 yokes. Telefix fork brace. Koni dial-a-ride shocks.
GS1000 17'' rear wheel. Metzeler ME33/ME99 tyres.
Brakes: Rear standard. Front Harrison Billet 4 pot calipers, GS1000ET
master cylinder and discs. Goodridge hoses all round.
Bodywork: GS1000S fairing, Raask rearsets, Giuliari seat, Ducati red
paintwork.
Electrics: Homemade wiring loom, GS550 clocks, Bandit indicators,
GS750 gear position indicator fitted in place of GS1000 neutral switch,
Electrex regulator/rectifier.
Future Plans: JMC swingarm, 18" GSXR wheels.
Thanks to: R D Cox and son (vapour blasting, engine painting),
Spares Direct (Genuine Suzuki Parts), Bob Husband (parts,coffee),
SEP (engine work), Dianne (allowing me to live in the garage and spend
a fortune.)

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***UPDATE FEB 2002***
You should find attached a file containing a pic of my bike in jpeg
format. Hope you can use it, if not let me know and I will reformat
and send again. The bad news is that the pic is now out of date. Modifications
have continued apace!
I rode the bike
as pictured all Summer clocking up 6000 miles. Everything was OK except
that I noticed a slight vagueness on fast sweepers at speeds in excess
of 90mph. Better than standard but not quite spot on. I checked everything
out and all was OK till I got to the forks. Some wear was apparent between
the stanchions and the sliders, only detectable with the fork stripped
and the seal removed.
The stanchions had been rechromed so I knew the wear was in the sliders
and the new price is £150 --- EACH! Spares
Direct had 1 at half price but I was still looking at £225 for a
pair. I reckoned that most if not all 2nd hand pairs would be as bad.
So I decided to fit a completely different front end with modern teflon
bushed forks and modern damping etc. Also with bigger, stronger stanchions
and a better wheel capable of taking a radial tyre.
I chose the GSX-R1100G/H because it has 18" wheels which would cause
fewer handling problems than going to a 17". Also because I know all
the big Suzy's use the same head bearing and I already had a stem which
had been modified correctly for this bearing. Finally the rear tyre
size on this bike was only 150 and as I've got a 750 frame, chain-to-frame
clearance limits rear tyre size.
Anyway to sum up, the following mods have been done since the photo
was taken:-
1. Metmachex deep braced swing arm fitted. GSX750ET one used because
it was available at a good price and because it is 20mm longer giving
a bit of needed stability. To fit this I needed to:
2. Pillion peg loops removed from the frame and replaced with Kawasaki
GPZ600 alloy footrest hangers. Stainless exhaust bracket made.
3. GSX-R1100 G/H forks fitted. Top yoke has Yamaha XJ600 handlebar risers
fitted. Bottom yoke has original lockstop removed and adjustable one
fitted in its place. GSX-R wheel and discs used. 1200 Bandit mudguard.
4. 2001 model GSX-R750 4 pot Tokico brakes complete with master cylinder
fitted.
5. GSX-R1100 G/H rear wheel fitted. One off spacers. GSX750F rear brake
caliper (above the axle.)
6. Bridgestone tyres, 110x18 BT020 front and 150x18 BT45 rear.
7. 530 chain and sprockets used. 15t front (RG500) and 46t rear (RF600).
Sprocket carrier machined to get alignment correct.
8. Bodywork: Powerbronze Cobra fairing fitted. Back end tidied up with
GPz taillight tucked under GS750 tail hump and small indicators fitted.
Rear mudguard cut off flush with frame rails.
I'm not quite finished yet and will send some pics when I am. [Yes
please!!! Webmaster]
All the best, Martin.

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***UPDATE NOV 2002***
The good news is that
the modifications were a success and the bike is rock solid in bumpy
fast sweepers (100mph plus) whilst also being more nimble. The brakes
are awesome as well. I just bought a gas flowed big port head and
CV carbs so these will be going on at some point but riding is the
important thing now. The VFR was sold and replaced by a GS1000S which
covered 5000 miles as my winter hack!
All the best, Martin.
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