How to wire a Superdream reg/rect for your GS / GSX...

By Frank of

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This is reproduced from an article in AWoL magazine from 1994, since (a) the original mag is now defunct and (b) I send lots of emails every day to the (ex-) editor / Editor of the new AWoL, I think we can safely use this!

"If you suspect your reg/rect may be at fault there are two ways to proceed, either whip out/buy/borrow a multimeter to properly test the unit as described directly below, or assume it's duff and proceed to Plan B (way, way below)

A simple test, connect your meter, set to DC volts, across your battery.

Start the bike, check the voltage, blip the throttle quite hard, if the voltage doesn't rise from around 12.5/13 volts to about 14/15 volts you've got a charging problem some- where. If you rev the bike out and the voltage doesn't hit a peak at around 15 and then drop, but instead carries on rising to 17, or even 20 volts then you've got a duff regulator. The charging problem could be down to a knackered alternator, but with a GS it's more likely to be the reg/rec, certainly a knackered alternator will probably have taken the reg/rec with it. So rip the old unit out and fit a better version.

(Webmaster's Note - The most common cause of reg/rect demise is that the GS is run low on oil on a long run. The alternator gets hot and chucks out a huge voltage which usually destroys all in its path - on my 850 it took out everything including the electronic ignition and the battery...)

As I said, most bike reg/rec units are essentially much the same, so you can interchange them. The only real difference (apart from being a positive earth type rather than negative earth as is normal these days) is the predetermined voltage at which the regulator function will switch excess voltage away, more on this later.

Because of their reliability, availability, and most importantly, their cheapness, most people plump for second hand Superdream units. 250 or 400 will do, even the tightest breaker shouldn't charge you much over a tenner for one. Buying secondhand electrical parts can be a bit risky, just by looking at them you can't tell a good part from a bad one (unless it's still smoking).

You might have a good breaker near you that'll exchange bits found to be dud, (c'mon, be fair, it might happen), personally I'd be happier testing the unit in the shop before I part with my dosh.

Now you can't really test the regulator function without the unit actually being fitted onto a bike, but you can check the rectifier side of it quite easily. Get your Superdream unit, set your multimeter to the resistance scale and connect the positive probe to the green lead, then connect the negative probe to each of the yellow leads in turn.

Then repeat all this with the positive lead instead connected to the red/white lead. The resistance for each pair of connections should not be more than about 30-40 ohms.

Now reverse the meter leads, in other words connect the negative meter probe to the green lead, then to the red/white lead, and test each of the three yellow leads for each connection. The resistance this time should be at least 2000 ohms, (it may say 2K, ie thousand, Ohms), don't worry, it's a lot easier actually to do this than it is to read about it. Or to write about it come to that.

If all that checks out, or if you give up in a blind panic half way through, give the bloke your money and worry about it all on the way home.

Or you might already have chosen the famous 'Plan B', having assumed that your original rectifier/regulator has shuffled off this mortal coil, you decide to replace it with a Superdream unit and can't be arsed, or can't, check it out at the breakers so you buy it and fit it regardless.

It's a great plan, simple and foolproof, unless it goes wrong. In which case you just do it again and again and again until it works. Just like Honda with its' V Fours.

Here's how you hook in your new secondhand unit, the Superdream unit has three yellow leads connected to a plastic block connector, one black lead, one green lead, and one red/white lead connected to another block connector.

You can either do things poshly and get hold of suitable other halves to these block connectors or just chop 'em off and use bullet/spade/chop-block/whatever connectors you prefer. The important thing is to make the right connections.

The three yellow connections take the input from the alternator, now as far as I know all GS models have a yellow, a white/red, and a white/black lead coming from the alternator, but yours might be different, a foreign model or something, so just trace the wires along if you're not sure.

Once you're certain which wires come from the alternator connect them to the three yellow leads, it doesn't matter which one goes where.

    • The red/white lead from the unit connects to the positive terminal of your battery, again on a GS there should be a red wire running from the terminal for just such a purpose, but check it's the right one.
    • The green lead from the unit goes to earth.
    • The black lead needs connecting to the orange lead which goes towards your ignition switch.

If you can't find the right wire you could connect it into your battery along with the red/white lead, doing this will still allow the unit to operate correctly but will also discharge the battery very slowly when the bike is not in use, so it's a better idea to suss the right wire in the first place.

Mount the unit in the same place as the original, ensure that air is free to flow over the cooling fins.