| R1
swingarm into GSX-R
by Lee Workman
ok here goes... ( i hope you appreciate this you bastards
! )
First thing is , to get the swingarm physically into
the GSXR frame . NOTE ! - the R1 swingarm does not fit perfectly
centrally in the R1 frame - it has an offset .
bolt the whole wheel , cush drive , caliper assy into
the arm , and mark the centre position of the wheel - onto the swingarm
pivot at the front .
you'll notice that it is offset - measure the width of your stock
GSXR donor swingarm ( yes- you'll need one !) - transfer this measurement
to your R1 swingarm , and chop off the excess ( from memory you'll
end up removing about 35mm from one side and 25 from the other .
Now that you've chopped this material off , you no
longer have a 'land' to accept the pivot bearings - this is handy
because you can now 'bore' the virgin pivot tube out to accept stock
GSXR bearings , and use your existing GSXR swingarm pivot spindle
.
Now you should have the R1 swingarm in the GSXR frame
.
You need to find the position of the linkage point , in relation
to the pivot.

then you need to transfer these dimensions onto the r1 swingarm
. once the pivot spot is marked each side - drill a hole - it should
be in the 'box' section part of the r1 arm that surround the shock
.
Cut out the 'horse shoe' shaped linkage mounting from
the GSXR swingarm , dont take too much off the sides - you need
to cut it as close to the 'spars' of the gsxr swingarm as possible
- right through the weld .
there are a couple of flat plates welded to the underside
of the swingarm - remove these and slide the GSXR linkage mounting
into the space

Thread a long bolt ( i used a piece of M8 all-thread ) through the
two holes you made in the R1 swingarm . the bolt should go through
the GSXR 'horseshoe' . the bolt is what jigs the horseshoe linkage
mounting into position .I made two 'stepped bushes' that fitted
perfectly inside the bearings of the horseshoe - then i tapped them
out to suit the all thread .
So can now thread the 'bolt' through an M8 nut >then
through the 8mm hole in the swingarm bracing > M8 nut > stepped
bush > linkage pivot < stepped bush< M8 nut < hole in
the other side of the swingarm bracing < M8 nut .
see diagram below

now you can secure the 'all thread' bolt in position using the m8
locking nuts , either side of the 8mm holes that you carefully positioned
and drilled into the R1 swingarm bracing . you can adjust the linkage
mounting untill it is perfectly central and in line with the make
that you made on the centre of the Pivot tube .
You will probably need to remove the 'horseshoe' and
file a bit from the sides then re fit - several times - in order
to get it a nice close fit , and positioned centrally .
Once in position - you just need to weld it up

the next job is to extend the oval hole in the top of the bracing
forwards toward the pivot tube .
the reason for this is , the shock sits vertically
in an R1 , but in a GSXR , the shock 'leans' forward - if you dont
extend the hole in the bracing , the shock will foul it .
the last job is to open out one of the 8mm holes you
made in the bracing - upto 18mm - this is so you can fit the bolt
that secures the dogbones to the linkage pivot .
So now , if everything's gone to plan - your R1 swingarm is fitted
centraly between the frame rails of your GSXR , Your GSXR pivot
spindle slips through the frame , through the GSXR pivot bearings
and out the other side , without any play
Your GSXR shock slips through the modified hole is
the R1 swingarm , and your dog bones secure the linkage pivot to
the rocker arm without any fuss .
if you've done it properly - you havent fucked up the
geometry of the suspension , and there isn't any play anywhere .
One last thing -
I told you it was an absolute bastard didn't i ?
which is probably why i've never seen anyone else do
this mod
yes it looks trick
yes it's unique
yes the ( extremely light ) R1 6" wheel plops straight in
yes the swingarm is actually lighter and (very much) stiffer than
the old GSXR on it replaces
yes , all the original geometry , and linkage ratio's are retained
But would i do it again ?
Would i fuck !
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